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SolidMillTurn Specs
Machining Cycles SolidMillTurn Specs

 

 

Each ESPRIT system is built upon a set of core functionality, as summarized in the Product Overview brochure.  Beyond this you will add one or more components depnding on your articular machining needs.  Choose from among several milling, turning and Wire EDM components.  No matter how you put it together, ESPRIT is "The Right Choice!".

ESPRIT SolidMillTurn Traditional

SolidMillTurn Traditional is a CAM system for 2 ½-axis milling utilizing a “C” axis on a mill-turn machine tool. 

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CAM for “C” 2½-axis milling on a mill-turn machine tool

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Feature Based Machining from any solid, surface, 3D wire frame model, or 2D drawing

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Adaptive machining processes

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Wrap Pocketing – any regular or irregular profile

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Wrap Contouring - profile cutting for roughing, slotting, semi-finishing, and finishing

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Wrap Drilling – hole making with up to 13 other point to point machining cycles

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Library of standard tools - flat, ball nose, tapered, corner round, chamfered, and dovetail end mills.  Face mill, thread mill, drill, center drill, reamer, tap, boring bar

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Unlimited custom tools and holders with any geometry

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Library for materials, speeds and feeds

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The ESPRIT KnowledgeBase™ for milling:

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Project Manager Feature Tab, organizing your work piece

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Project Manager Tool Tab, managing your cutting tools

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Project Manager Operation Tab, managing your machining cycles

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Process Manager, machine one or more part features with one or more machining cycle(s) in one simple step.

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Speed & feed calculator and material library

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Property Browser providing extensive control over all cutting conditions

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Universal post processing with an extensive library and custom post generator

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Solid simulation and verification with comprehensive collision detection

ESPRIT SolidMillTurn Advanced

SolidMillTurn Advanced includes added support for off-center “Y”-axis milling.  The Advanced package also includes a large number of advanced machining cycles.

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CAM for “C” & “Y” 2½-axis milling on a mill-turn machine tool

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Includes SolidMillTurn Traditional plus:

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Support for “Y”-axis off center milling utilizing the following machining cycles:

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Facing – any regular or irregular profile with or without islands and pockets using climb, conventional, and alternating zigzag machining patterns

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Pocketing – any regular or irregular profile with an unlimited number of sub-pockets and islands.  Use concentric-in/out and uni/bi-directional machining patterns to perform climb or conventional cutting with roughing, wall finishing, and floor finishing options

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Contouring – profile cutting for roughing, slotting, semi-finishing, and finishing straight or tapered walls with constant or variable cutting depths

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Rest Machining – automatic Pocketing and Contouring of the uncut areas of remaining material

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Hole Making - drilling, peck drilling, boring, taping and up to 13 other point to point machining cycles

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Spiraling – machining circular pockets and bores, concentric-in/out cutting as a true spiral or tangent arcs

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Threading – thread milling cycle for internal/external right/left hand threads

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Manual Milling - operates from user-defined locations and manually selected geometry inside the work area.

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Custom Cycle -  machine specific instructions, comments, and in-line G-Code

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Park – pause the cutting process and retract the cutting tool for part/tool inspection

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Insert – change machining parameters at any point during a machining cycle

ESPRIT SolidMillTurn Production

SolidMillTurn Production includes the additional support for 4th, “C”, and 5th, “B” -axis, giving you the ability to program milling on any style “C”, “Y”, and “B”-axis mill-turn machine tool.

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CAM for “C”, “Y”, and “B” 5-axis milling (indexing and rotary cutting) on a mill-turn machine tool

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Includes SolidMillTurn Traditional and SolidMillTurn Advanced plus:

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Extends the capabilities of SolidMillTurn Advanced machining cycles to support “B”-axis

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4th and 5th axis index positioning used in conjunction with any SolidMillTurn Advanced machining cycle

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Wire Frame Milling – 3D machining of simpler surfaces/solids using surface/face edges as drive and base curves

ESPRIT SolidMillTurn FreeForm

3D free-form multi-surface/solid machining for your mill-turn machine tool.  SolidMill FreeForm adds the power to program full 3–axis machining of any complex 3D free-form shape.

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CAM for simultaneous 3-axis multi-surface/solid 3D milling on a mill-turn machine tool

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Includes SolidMillTurn Traditional, Advanced, and Production plus:

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Solids - NURBS based 3-axis free-form machining

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Surfaces -  NURBS based 3-axis free-form machining

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STL** -  NURBS based 3-axis free-form machining

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4th and 5th axis index positioning used in conjunction with any 3-axis SolidMillTurn FreeForm machining cycle

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Roughing  - zigzag or offset from any shape stock using boundaries and check surfaces

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Finishing - Planar, Translation, Normal, Rotation, Offset, Parametric, Parametric Spiral machining across any/all sections of the work piece

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Z-Level Machining – uni/bi-directional climb/conventional machining optimized for near horizontal and near vertical zones

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Re-Machining – automatic re-machining of un-cut areas with pencil tracing, lace cutting, flowline, flowline spiral patterns

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Remaining Stock Machining – cutting cycles are optimized for the actual remaining material based on the original stock and previous machining operations

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Project-Contour – Profile cutting projected onto any set of surfaces/solids

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High Speed Machining (HSM) support and G-code optimization

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High-speed solid simulation and verification including “as designed” versus “as machined” comparisons

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Universal post processing for NURBS and 3D NC cutter compensation

ESPRIT SolidMillTurn FreeForm 5-axis

Full 5-axis free-form multi-surface/solid machining for your mill-turn machine tool.  SolidMillTurn FreeForm 5-axis extends the SolidMill FreeForm Finishing and Project-Contour machining cycles to support full simultaneous 5-axis machining.

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CAM for simultaneous 5-axis multi-surface/solid milling on a mill-turn machine tool

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Includes SolidMillTurn Traditional, Advanced, Production, and FreeForm plus:

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Solids - NURBS based 5-axis free-form machining

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Surfaces -  NURBS based 5-axis free-form machining

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STL* -  NURBS based 5-axis free-form machining

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FreeForm Finishing and Project-Contour 5-axis cycles

 

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Last modified: 02/16/04